DWS Systems – SLA Additive manufacturing https://www.dwssystems.com/ Evolve your manufacture Fri, 07 Nov 2025 13:53:01 +0000 en-US hourly 1 https://www.dwssystems.com/wp-content/uploads/dws-systems-favicon-150x150.jpg DWS Systems – SLA Additive manufacturing https://www.dwssystems.com/ 32 32 Electric Race Car & DWS 3D Printed Molds https://www.dwssystems.com/success-stories/electric-race-car-dws-3d-printed-molds/ https://www.dwssystems.com/success-stories/electric-race-car-dws-3d-printed-molds/#respond Fri, 07 Nov 2025 13:08:41 +0000 https://www.dwssystems.com/?p=6368 Discover a breakthrough in motorsport composite molding—learn how Dynamis PRC and DWS used 3D printed Therma DM570 molds to produce complex carbon fiber aerodynamic components for an electric Formula Student car. This innovation reduced mold time to under one week, eliminated CNC milling, and ensured autoclave durability and surface quality, withstanding 135°C / 6 bar autoclave cycles.

The post Electric Race Car & DWS 3D Printed Molds appeared first on DWS Systems - SLA Additive manufacturing.

]]>
educational general manufacturing molding racing Therma DM570 XPRO SL

Electric Race Car & DWS 3D Printed Molds

Dynamis Case Study | 10 Therma DM570 Resin 3D-Printed Molds for Autoclave Lamination

Published on
Table of Contents

As part of the international Formula Student competition, the Dynamis PRC team from Politecnico di Milano set out to develop a high-performance single-seater electric race car, introducing significant design innovations over previous years.

To manufacture carbon fiber aerodynamic components with complex geometries, the team collaborated with DWS Systems, a company specialized in advanced 3D printing.

The partnership began during MECSPE 2023, where the potential of 3D printed molds to overcome the limitations of traditional manufacturing became clear.
This case study highlights key engineering decisions, the development of high-temperature resin molds, and the technical results—focusing on process efficiency and on-track performance gains.

 

The car project

Dynamis PRC is the racing team of Politecnico di Milano, participating in the Formula Student international championship. Composed entirely of students from multiple engineering disciplines, the team designs and builds a race-ready single-seater evaluated on engineering design, track performance, and cost-effectiveness.

For the 2025 edition, the focus was on introducing advanced aerodynamic solutions never used before, aiming to significantly increase the vehicle’s performance.

Aerodynamic Challenges and Material Selection

The new aerodynamic elements required for the project featured complex 3D geometries, essential for optimizing the car’s efficiency.
Among the components produced were:
    • Front wing elements, including outer sections connecting the center flaps to the footplate, characterized by multi-axis curvature.
    • Floor-mounted vortex generators, designed to increase underbody suction and enhance total downforce.

To meet the requirements of shape, weight, precision and repeatability, it was necessary to rethink the entire mold production process.

Choosing 3D Printing: Manufacturing of carbon fiber molds

The choice to adopt 3D printing for mold production stemmed from the need for greater design freedom and faster turnaround times compared to conventional CNC milling.

In collaboration with the R&D department of DWS, the aerodynamic team designed and produced 10 high-temperature resin molds using Therma DM570, a material engineered to withstand autoclave curing cycles—typically used for injection molding, but here applied successfully to carbon fiber prepreg parts.

Thanks to this technology, it was possible to:

  • Rapid production of intricate geometries
  • Elimination of CNC machining
  • Accelerate the entire vehicle construction process, increasing the time available for testing and fine-tuning
“DWS resin printing technology is unique within the additive manufacturing space. Unlike other printable materials, Therma DM570 withstands pressurized autoclave curing, ensuring structural integrity of the part.”
Pietro Torri
Sporting Director, Dynamis 2024-2025

Quantifiable Results

Thanks to the adoption of DWS technology, the following advantages were achieved:

  • Mold production time: less than 4 days
  • Capability to handle complex extremely geometries
  • Excellent surface quality, with a significant reduction in the finishing phase
  • No CNC milling required
  • Compatibility with full autoclave cycles without deformation

Quotes from the interview

“An additional advantage of the molds made by DWS is the resin used: the low porosity of the material minimizes the post-printing processing time, drastically reducing the preparation phase compared to other materials traditionally used for this type of application.”
Paolo Da Ros
Head of Aerodynamics, Dynamis 2025

Learnings and advice for the industry

The use of high-temperature resin 3D molds proves particularly advantageous in contexts where high performance is required:
• Rapid development times
• Small-batch production with cost-efficiency comparable to traditional manufacturing methods
• Custom and complex geometries

The choice of mold type therefore strongly depends on the production context, the specific goals of the project, and, above all, the number of parts to be produced.

Comparative table: technologies for mold manufacturing

3D Print (Resin)

Cost:Low–Medium
Production Time:2–4 days*
Complex Geometries:Excellent (high design freedom)
Expected Duration:Medium (depends on material and usage)

* Including post-processing stages (cleaning, UV curing, thermal curing, treatment with release agent), the maximum time frame can be up to 4 days.

Metal (Aluminum/Steel)

Cost:High
Production Time:2–4 weeks
Complex Geometries:Limited (by CNC process)
Expected Duration:Very high (thousands of cycles)

Composite (Glass/Carbon)

Cost:Medium
Production Time:1–2 weeks
Complex Geometries:Good
Expected Duration:Medium (tens–hundreds of cycles)

CNC-Machined Resin

Cost:Medium
Production Time:1–2 weeks
Complex Geometries:Limited (depending on processing)
Expected Duration:Low (prototypes/small run)
Legend:
• Costs: Low | Medium | High
• Time: Fast | Medium
• Geometries: Limited | Good/Excellent
• Durability: Mold lifespan before deterioration

Final Thoughts

The results obtained with the Therma DM570 material confirm its potential not only for autoclave applications, but also for sectors where high thermal resistance, dimensional accuracy, and rapid production are required.

DWS confirms its position as a strategic technology partner for the development of advanced solutions in the world of composites and additive manufacturing.

The Therma DM570 material demonstrated excellent performance in this specific application, withstanding a temperature of 135°C and a pressure of 6 bar during a 2-hour autoclave cycle.

The carbon fiber parts were easily released from the mold thanks to the material’s low surface porosity, which ensured a smooth finish and high aesthetic quality on the final part. This property enabled immediate release, successfully overcoming one of the most critical stages of the process—where other technologies have struggled or even failed.

It is therefore the ideal material for producing molds for autoclave-cured prepreg carbon fiber.

If you’d like to test the DWS solution for autoclave molding, contact us by filling out the form.

We will be happy to support you in achieving your goals!

Request the white paper

Learn more

Material and 3D Printer in this Case Study

Therma DM570

High-performance material specifically engineered to withstand high temperatures and pressures while maintaining a high degree of dimensional precision and accuracy.
Discover more

XPRO SL

Industrial applications for big parts. 50 cm Z axis.
Discover more

The post Electric Race Car & DWS 3D Printed Molds appeared first on DWS Systems - SLA Additive manufacturing.

]]> https://www.dwssystems.com/success-stories/electric-race-car-dws-3d-printed-molds/feed/ 0 A New Era Begins for Your DW 028/DW 020. And You Can Be Part of It. https://www.dwssystems.com/blog/featured/upgrade-dw028/ https://www.dwssystems.com/blog/featured/upgrade-dw028/#respond Tue, 17 Jun 2025 12:38:55 +0000 https://www.dwssystems.com/?p=5528 We’ve designed a fundamental technological upgrade for the DW 028 and DW 020 3D printers already on the market—created for those who demand the very best from every print. An evolution developed with meticulous attention to detail, replacing the traditional system and radically transforming the printing experience. Because true quality lies in precision, efficiency, and repeatability.

The post A New Era Begins for Your DW 028/DW 020. And You Can Be Part of It. appeared first on DWS Systems - SLA Additive manufacturing.

]]>
DW 028XLHR educational Jewelry Upgrade

A New Era Begins for Your DW 028/DW 020. And You Can Be Part of It.

Published on
Table of Contents

We’ve designed a fundamental technological upgrade for the DW 028 and DW 020 3D printers already on the market—created for those who demand the very best from every print. An evolution developed with meticulous attention to detail, replacing the traditional system and radically transforming the printing experience. Because true quality lies in precision, efficiency, and repeatability.

The Change You’ve Been Waiting For Is Here.

More autonomy, more precision, less waste, and significantly higher print quality. This technological upgrade involves installing new components on existing DWS machines—specifically the DW028 and DW020 models. It includes a metal tank with a replaceable film at the bottom, a platform kit, a tank holder kit, and one hour of phone support.

The increased durability of the new tank with film, combined with the reduced volume of consumable parts, allows for a 98% reduction in waste compared to the previous system.

What’s really changing?

• One film. Multiple prints.
No longer just 3 or 4 prints per tank—but up to 100 with the same film. A new level of freedom, smoother management, and fewer interruptions in your production workflow.

• Consistent quality. Always.
With the new tank and film, every print is identical to the last—every single time. Absolute repeatability, result after result.

• Optimized printing time.
Part detachment is faster, with a slight but noticeable improvement in overall printing time. And in production, every second counts.

• Minimized operating costs.
The film not only costs less than the previous system, but also lasts significantly longer. Fewer machine stops, fewer replacements, more value per print—and your printed part will cost substantially less.

• A truly sustainable choice.
The previous system generated nearly 800g of plastic waste. The new film weighs just a few grams and rarely needs replacing. Waste reduction: over 98%. An environmental—and ethical—advantage.

•Ready for the resins of the future.
Some of the most advanced resins recently introduced were incompatible with traditional tanks. With the new system, you’re ready to use the most cutting-edge materials developed by DWS.

DWS DW 028XLHR 3D Printer Hero

This Is Not Just an Upgrade. It’s a Paradigm Shift.

This upgrade isn’t for everyone.

It’s for you—already using the DW 028 / DW 020.For you who demand more from your prints: more quality, more efficiency, more control, and lower costs.And for you who recognize the value of a well-designed evolution when it arrives.

We invite you to contact us to receive:

• A personalized installation quote
• Any additional technical information
• Installation options
• And, if desired, a consultation on how to integrate the new system into your current production.

Watch the tutorials

Made to support you every step of the way

  1. Tech upgrade – learn how to upgrade key components: you’ll discover how to remove old parts and then install the new ones.
  2. Zero point setup – a simple guide to accurate calibration
  3. Platform leveling – improve adhesion and print quality with ease
  4. How to assemble the DW028 film tank – when it’s time to replace the film, here you’ll find a handy guide on how to fully reassemble the tank with the new film

The post A New Era Begins for Your DW 028/DW 020. And You Can Be Part of It. appeared first on DWS Systems - SLA Additive manufacturing.

]]> https://www.dwssystems.com/blog/featured/upgrade-dw028/feed/ 0 The new technology platform presented at Mecspe25 https://www.dwssystems.com/blog/the-new-technology-platform-presented-at-mecspe25/ https://www.dwssystems.com/blog/the-new-technology-platform-presented-at-mecspe25/#respond Thu, 27 Feb 2025 16:24:08 +0000 https://www.dwssystems.com/?p=4658 Published on Table of Contents In a landmark development for the additive manufacturing industry, DWS Systems is set to unveil its groundbreaking Sixth Generation Stereolithography Systems at Mecspe 2025. This revolutionary technology represents not just an evolution, but a complete paradigm shift in industrial manufacturing capabilities. Breaking New Ground in Industrial Production After three decades […]

The post The new technology platform presented at Mecspe25 appeared first on DWS Systems - SLA Additive manufacturing.

]]>
Flexa Digital TPU75 footwear general manufacturing industrial automation Invicta 2020 molding spare parts Therma DM570 XCELL 300Q

The new technology platform presented at Mecspe25

Published on
Table of Contents

In a landmark development for the additive manufacturing industry, DWS Systems is set to unveil its groundbreaking Sixth Generation Stereolithography Systems at Mecspe 2025. This revolutionary technology represents not just an evolution, but a complete paradigm shift in industrial manufacturing capabilities.

Breaking New Ground in Industrial Production

After three decades of pioneering innovations in 3D printing, DWS Systems has shattered the boundaries of conventional stereolithography. The company’s latest breakthrough aims to bridge the gap between traditional manufacturing methods and additive manufacturing, offering a compelling alternative for mass production scenarios.
The new technology delivers unprecedented advantages:
  • Expanded working volumes for increased production capacity
  • Superior surface quality that sets new industry standards
  • Precise tolerance compliance for critical applications
  • Advanced functional materials with streamlined post-processing requirements.
“With the introduction of XCELL , the sixth generation of stereolithography technology, DWS will mark a new milestone in large-scale additive manufacturing”
Maurizio Costabeber
DWS Systems Founder & CTO

Sustainability meets Production Efficiency

DWS Systems’ new approach doesn’t just focus on performance – it places equal emphasis on sustainability, recognizing the growing importance of environmental responsibility in manufacturing. The technology represents a significant step forward in reducing waste and energy consumption while maintaining exceptional output quality.

New Technology Platform presentation

Join us for the speech by our CTO, Maurizio Costabeber, at Arena Additive Manufacturing on Wednesday, March 5th, from 2:00 PM to 2:20 PM. He will present the new technology platform XCELL, designed to evolve stereolithography for large-scale manufacturing.

A Game Changer for Multiple Industries

The implications of this technology stretch across various sectors:
  • Plastic injection molding
  • Spare parts production
  • Industrial automation
  • General manufacturing
This launch marks a pivotal moment for DWS Systems, complete with a refreshed corporate identity and website, symbolizing their commitment to pushing the boundaries of what’s possible in additive manufacturing. Therefore, experience the Future First- Hand with us!

The post The new technology platform presented at Mecspe25 appeared first on DWS Systems - SLA Additive manufacturing.

]]> https://www.dwssystems.com/blog/the-new-technology-platform-presented-at-mecspe25/feed/ 0 New materials for eyewear https://www.dwssystems.com/blog/new-materials-for-eyewear/ https://www.dwssystems.com/blog/new-materials-for-eyewear/#respond Thu, 14 Nov 2024 15:57:38 +0000 https://www.dwssystems.com/?p=2537 The world of eyewear is constantly evolving and, as in fashion, the market demands new things in ever tighter timeframes. 3D printing is working alongside eyewear companies to support the development and design phase of new products, going as far as the pre-production of small limited edition series.

The post New materials for eyewear appeared first on DWS Systems - SLA Additive manufacturing.

]]>
Eyewear Invicta digital PA55

New materials for eyewear

Published on
Table of Contents
The world of eyewear is constantly evolving and, as in fashion, the market demands new things in ever tighter timeframes. 3D printing is working alongside eyewear companies to support the development and design phase of new products, going as far as the pre-production of small limited edition series.

The proposal

From its R&D laboratories, DWS presents new materials specifically developed for the eyewear industry, particularly for the production of eyeglass frames and temples.
Thanks to the combination of 3D printing technology and advanced materials, the parts feature ultra-smooth surfaces with high-definition details.
The part can be 3D printed with the housing for the metal core and the arrangement for the hinges, without any further intervention by the operator.

The new materials

The materials can withstand typical treatments such as hypoallergenic clear coatings or sputtering.
The parts were printed using Irix Tungsten in black, white, and dark grey, as well as Invicta Digital PA55.
The new Irix Tungsten material, produced in-house by DWS Systems at Formnext 2024, is a hard and extremely impact-resistant material with a high ceramic content. It is extremely smooth to the touch and gives a cool, metal-like feel.

The post New materials for eyewear appeared first on DWS Systems - SLA Additive manufacturing.

]]> https://www.dwssystems.com/blog/new-materials-for-eyewear/feed/ 0 Testing a 3D-printed mold for technical sports footwear https://www.dwssystems.com/blog/testing-a-3d-printed-mold-for-technical-sports-footwear/ https://www.dwssystems.com/blog/testing-a-3d-printed-mold-for-technical-sports-footwear/#respond Thu, 14 Nov 2024 13:58:34 +0000 https://www.dwssystems.com/?p=2499 Technical sports footwear has to meet high performance requirements, especially if it is specific to outdoor environments. The timely proposal of new solutions at a high technical level for the world of sports footwear is essential.

The post Testing a 3D-printed mold for technical sports footwear appeared first on DWS Systems - SLA Additive manufacturing.

]]>
footwear molding prototyping Therma DM570 XPRO S

Testing a 3D-printed mold for technical sports footwear

Published on
Table of Contents
Technical sports footwear has to meet high performance requirements, especially if it is specific to outdoor environments. The timely proposal of new solutions at a high technical level for the world of sports footwear is essential.

The need

The leading manufacturer of outdoor footwear and ski equipment needed to shorten the development time of new products and was therefore looking for a solution to study and test the prototype phase.

DWS Systems proposal

A specialized technician from DWS Systems proposed a plastic injection mold to the company for the production of a ski equipment accessory. The material from DWS Systems is resistant to high temperatures and is therefore suitable for the injection of various plastic materials.

The solution

The mold was tested to determine its performance with the injection of different plastic materials: polycarbonate, polyethylene, nylon and glass-filled polypropylene, carrying out several molding cycles.
The manufacturing time of the finished product was also determined, comparing it with the production flow using traditional methods. From the original production time of three weeks, we switched to having a production batch in just three days, drastically reducing the time.

3D printing benefit

  • Time-to-market: drastically reduced
  • Internalization of the prototyping phase, both direct and indirect production

Therma DM570

Material for ultra-detailed mold manufacturing using 3D printing
Discover more

XPRO S

Industrial 3D printer for big parts
Discover more

White paper available

Fill out the form and request it now!
Contact us

The post Testing a 3D-printed mold for technical sports footwear appeared first on DWS Systems - SLA Additive manufacturing.

]]> https://www.dwssystems.com/blog/testing-a-3d-printed-mold-for-technical-sports-footwear/feed/ 0 Realization of an ultrasound compression mold in 3D printing https://www.dwssystems.com/success-stories/realization-of-an-ultrasound-compression-mold-in-3d-printing/ https://www.dwssystems.com/success-stories/realization-of-an-ultrasound-compression-mold-in-3d-printing/#respond Thu, 14 Nov 2024 13:07:41 +0000 https://www.dwssystems.com/?p=2486 LGP2 is a laboratory of process engineering for biorefinery, bio-based materials and functional printing, situated in Grenoble, France. The objective was to explore a new way in producing materials from cellulose-derived biomass using the Ultrasound Compression process to serve various industries such as real estate and packaging.

The post Realization of an ultrasound compression mold in 3D printing appeared first on DWS Systems - SLA Additive manufacturing.

]]>
DW 029MKIII educational molding Therma DM570

Realization of an ultrasound compression mold in 3D printing

Published on
Table of Contents
LGP2 is a laboratory of process engineering for biorefinery, bio-based materials and functional printing, situated in Grenoble, France. The objective was to explore a new way in producing materials from cellulose-derived biomass using the Ultrasound Compression process to serve various industries such as real estate and packaging.
Today, biomass-derived materials are mainly produced through thermocompression: the mould is heated, which also heats the material inside.

The need

The research centre needed a mould made of high-precision plastic material that could withstand high temperatures as they reach 200 °C. The metal mould could not be used because of the contact between the ‘sonotrode’, which vibrates at ultrasonic frequencies. The mould also had to have an ISO H8F7 precision slot and perfectly smooth internal surfaces.
"Ultrasound Compression does not allow the use of metal molds. The choice of precision stereophotography is forced because of the need for smooth surfaces with respect to dimensional compliance and 90° angles in addition to thermal resistance."
Mathilde David
PhD Student, MatBio - Multiscale biobased materials

The solution

DWS Systems produced the mould with Therma DM570 material and the printer DW 029MKIII.
The mold was tested at the LGP2 laboratory, using the sonotrode. In addition to maintaining dimensional compliance of fundamental importance, given the precision required, it resisted the high temperature emitted and the result was more than satisfactory: the material was produced in bio mass perfectly.

The benefit of 3D printing

  • Smooth surfaces
  • Internal corners at 90°
  • Temperature resistance
  • Meets ISO H8F7 accuracy
  • Biomass material can be produced by ultrasonic compression
  • Resistant to ultrasound

Therma DM570

Material for ultra-detailed mold manufacturing using 3D printing
Discover more

DW 029MKIII

High resolution 3D printer for a fully digital innovative workflow
Discover more

The post Realization of an ultrasound compression mold in 3D printing appeared first on DWS Systems - SLA Additive manufacturing.

]]> https://www.dwssystems.com/success-stories/realization-of-an-ultrasound-compression-mold-in-3d-printing/feed/ 0 Realization of plastic injection molds in 3D printing for making soles https://www.dwssystems.com/success-stories/realization-of-plastic-injection-molds-in-3d-printing-for-making-soles/ https://www.dwssystems.com/success-stories/realization-of-plastic-injection-molds-in-3d-printing-for-making-soles/#respond Thu, 14 Nov 2024 11:44:59 +0000 https://www.dwssystems.com/?p=2438 BOLFLEX is a Portuguese company that manufacture components for the footwear industry, since 1991. The company is constantly researching new products, processes and methodologies to provide their customers with the latest trends and materials available on the market.

The post Realization of plastic injection molds in 3D printing for making soles appeared first on DWS Systems - SLA Additive manufacturing.

]]>
footwear molding Therma DM570 XPRO SL

Realization of plastic injection molds in 3D printing for making soles

Published on
Table of Contents
BOLFLEX is a Portuguese company that manufacture components for the footwear industry, since 1991. The company is constantly researching new products, processes and methodologies to provide their customers with the latest trends and materials available on the market.

The need

The company needed both to realize samples quickly and to find a solution to reduce the cost and time required to manufacture molds. The entire process, from design to mold manufacturing, already took place in-house.

The solution

Bolflex tested the production of inserts produced with the DWS Systems solution.

The inserts were to be fixed on universal aluminum mold holders for three sizes.
Highly accurate printing was required, both in terms of dimensional accuracy and texture. The aim was to obtain injections of various elastic materials suitable for sole production. The entire process was tested with the injection of E.V.A., SBR and TPU with positive results.
"What an amazing thing technology is...There will come a day when all molds will be 3D printed."
Antonio Ferreira
Company Owner

DWS Systems role

DWS Systems followed the company through the whole flow. First a prototype of the insert was made for visual inspection. Then it was tested on the customer’s premises together with a DWS expert.
BOLFLEX will be able to use the XPRO SL 3D printer not only for the production of THERMA DM570 inserts, but also for the production of samples with flexible resins or PU casting molds.

The benefit of 3D printing

  • Reduced mold set-up times
  • Ability to print complex cavities and undercuts
  • Mold cost -25% (customer makes aluminum molds)
  • Ability to use printer for production prototypes with flexible resins or PU molds
  • More cost effective production of molds up to 2,000 injections

The post Realization of plastic injection molds in 3D printing for making soles appeared first on DWS Systems - SLA Additive manufacturing.

]]> https://www.dwssystems.com/success-stories/realization-of-plastic-injection-molds-in-3d-printing-for-making-soles/feed/ 0 The ultralight shoe with the experimental material made by DWS https://www.dwssystems.com/success-stories/the-ultralight-shoe-with-the-experimental-material-made-by-dws/ https://www.dwssystems.com/success-stories/the-ultralight-shoe-with-the-experimental-material-made-by-dws/#respond Thu, 14 Nov 2024 09:15:43 +0000 https://www.dwssystems.com/?p=2400 Crocs Inc. is an American footwear company that manufactures and markets foam footwear. Crocs are legendary for their comfort, durability, and long lifespan.

The post The ultralight shoe with the experimental material made by DWS appeared first on DWS Systems - SLA Additive manufacturing.

]]>
Flexa Digital TPU footwear production prototyping

The ultralight shoe with the experimental material made by DWS

Published on
Table of Contents
Crocs Inc. is an American footwear company that manufactures and markets foam footwear. Crocs are legendary for their comfort, durability, and long lifespan.

The need

The company needed to make prototypes of high aesthetic quality and with the possibility of choosing different materials. In order to be wearable and to perform fit tests, the prototypes had to be functional.

The result

First, the company requested prototypes from DWS Systems in black Flexa Digital TPU, a flexible material with a high rebound, suitable for producing functional parts. For the launch of one of their new products, the company needed to significantly reduce the weight of the object. A sabot was made out of the experimental DWS Ultralight material EV025, which was shown for the first time at Formnext 2024.

Curiosity

No. 4x4cm specimens made of Ultralight EV025 weigh as much as no.1 4x4cm specimen made of Flexa Digital TPU.
Using the XPRO SL 3D printer, the company is now able to produce functional mock-ups and small customized batches that can also be used on the runway, thus replacing pre-production molds and saving up to 80% on costs and time.

The benefit of 3D printing

  • Being able to produce functional prototypes
  • Being able to perform fit tests in drastically reduced times
  • Having highly aesthetic prototypes
  • Opening up the possibility of producing limited editions in small series with newly developed materials

The post The ultralight shoe with the experimental material made by DWS appeared first on DWS Systems - SLA Additive manufacturing.

]]> https://www.dwssystems.com/success-stories/the-ultralight-shoe-with-the-experimental-material-made-by-dws/feed/ 0 Frida Ballerina in 3D printing: wearable functional prototypes https://www.dwssystems.com/success-stories/frida-ballerina-in-3d-printing-wearable-functional-prototypes/ https://www.dwssystems.com/success-stories/frida-ballerina-in-3d-printing-wearable-functional-prototypes/#respond Thu, 14 Nov 2024 08:05:18 +0000 https://www.dwssystems.com/?p=2335 Grosso, part of the Menghi Group, produces moulds and designs footwear. The project starts from an idea of the designer and through the company's technical department, prototypes are created.

The post Frida Ballerina in 3D printing: wearable functional prototypes appeared first on DWS Systems - SLA Additive manufacturing.

]]>
Flexa Digital TPU75 footwear production

Frida Ballerina in 3D printing: wearable functional prototypes

Published on
Table of Contents
Grosso, part of the Menghi Group, produces moulds and designs footwear. The project starts from an idea of the designer and through the company’s technical department, prototypes are created.

The need

In the beginning, maquettes were made from rigid materials, and then processes such as polyurethanes were made in order to have a soft maquette. This process was very long and sometimes not very precise due to shrinkage and finishing. The company was therefore looking for a solution to break down the lead time for the design phase of the part as well as needing a functional, wearable prototype.

The solution

By using the XPRO SL 3D printer, the company is now able to make functional maquettes and complete the study of mold making, prior to effective production. In particular, Grosso realized the Frida Ballerina project, using Flexa Digital TPU75 in clear colour, a high-performance material suitable for footwear production.
"Today we are able to obtain the finished product directly from the polymerization of the resin. This allows us to have both flexibility in the footwear and the ability to test the product on the feet."
Marco Maurizi
Delegate of the board of directors, Grosso

The benefit of 3D printing for the company

  • Reduction of design time
  • Use of flexible and ergonomic materials
  • Mold prototyping study

The post Frida Ballerina in 3D printing: wearable functional prototypes appeared first on DWS Systems - SLA Additive manufacturing.

]]> https://www.dwssystems.com/success-stories/frida-ballerina-in-3d-printing-wearable-functional-prototypes/feed/ 0 Revolutionizing Footwear: Yaze and the Power of 3D Printing https://www.dwssystems.com/success-stories/revolutionizing-footwear-yaze-and-the-power-of-3d-printing/ https://www.dwssystems.com/success-stories/revolutionizing-footwear-yaze-and-the-power-of-3d-printing/#respond Fri, 08 Nov 2024 15:01:18 +0000 http://dwssystems.com/?p=912 The footwear industry has traditionally been bound by constraints imposed by traditional manufacturing methods. However, the advent of additive manufacturing has opened up new possibilities for innovation and design. DWS Systems, is at the forefront of this revolution, offering a unique blend of materials, printers, and software that is transforming the way Yaze shoes are produced.

The post Revolutionizing Footwear: Yaze and the Power of 3D Printing appeared first on DWS Systems - SLA Additive manufacturing.

]]>
Flexa Digital TPU75 footwear Invicta Digital Sketch XPRO SL

Revolutionizing Footwear: Yaze and the Power of 3D Printing

Published on
Table of Contents
The footwear industry has traditionally been bound by constraints imposed by traditional manufacturing methods. However, the advent of additive manufacturing has opened up new possibilities for innovation and design. DWS Systems, is at the forefront of this revolution, offering a unique blend of materials, printers, and software that is transforming the way Yaze shoes are produced.

An innovative vision

Alessia is a passionate advocate for the footwear industry, and she embarked on a mission to bring 3D printing to the forefront of shoe design. Recognizing the potential of this technology to create unique and innovative designs, she sought to explore the possibilities of using 3D printing to streamline the production process.

Overcoming challenges

One of the major challenges facing the industry was the traditional multi-step production process, which involved design, sampling, and industrialization. Alessia envisioned a more streamlined approach, where design and sampling could be combined into a digital process, eliminating the need for physical prototypes.
"When DWS Systems presented us with the right solution between machine and material, I thought our idea could finally be realized. 
We tried it and it works!"
Alessia Quilici
Footwear Designer

The role of DWS Systems

DWS Systems played a crucial role in realizing this vision. Their innovative materials, such as Digital TPU, provided the necessary properties for creating functional and aesthetically pleasing footwear. Our company’s expertise in 3D printing technology enabled Yaze to develop efficient and reliable processes for producing shoes directly from digital designs.

The advantage of 3D printing

The collaboration with Alessia and her team resulted in a groundbreaking breakthrough.
By utilizing 3D printing, they were able to:

  • Reduce time-to-market: The streamlined production process significantly shortened the time it takes to bring new shoe designs to market.

  • Lower costs: Eliminating the need for physical prototypes and traditional manufacturing methods helped reduce production costs.

  • Enable innovative designs: 3D printing opened up new possibilities for creating unique and complex shoe designs that were previously unattainable.
Yaze shoe worn. Produced with Flexa Digital TPU75, in black color.
Yaze shoe worn. Produced with Flexa Digital TPU75, in black color.

A new era of Footwear

The success of this project demonstrates the immense potential of 3D printing to revolutionize the footwear industry.

Together with our clients, we are leading the way in this transformation, offering a powerful solution for brands seeking to innovate and stay ahead of the curve.

As technology continues to advance, we can expect to see even more exciting developments in the world of 3D printed footwear!

The post Revolutionizing Footwear: Yaze and the Power of 3D Printing appeared first on DWS Systems - SLA Additive manufacturing.

]]> https://www.dwssystems.com/success-stories/revolutionizing-footwear-yaze-and-the-power-of-3d-printing/feed/ 0