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Flexa Digital TPU75 footwear production

Frida Ballerina in 3D printing: wearable functional prototypes

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Grosso, part of the Menghi Group, produces moulds and designs footwear. The project starts from an idea of the designer and through the company’s technical department, prototypes are created.

The need

In the beginning, maquettes were made from rigid materials, and then processes such as polyurethanes were made in order to have a soft maquette. This process was very long and sometimes not very precise due to shrinkage and finishing. The company was therefore looking for a solution to break down the lead time for the design phase of the part as well as needing a functional, wearable prototype.

The solution

By using the XPRO SL 3D printer, the company is now able to make functional maquettes and complete the study of mold making, prior to effective production. In particular, Grosso realized the Frida Ballerina project, using Flexa Digital TPU75 in clear colour, a high-performance material suitable for footwear production.
"Today we are able to obtain the finished product directly from the polymerization of the resin. This allows us to have both flexibility in the footwear and the ability to test the product on the feet."
Marco Maurizi
Delegate of the board of directors, Grosso

The benefit of 3D printing for the company

  • Reduction of design time
  • Use of flexible and ergonomic materials
  • Mold prototyping study